Friday, February 17, 2012

Second Project, Putting in a radiator

So shortly after I bought my truck, my 1987 radiator sprung a massive leak and sprayed coolant everywhere. So I bought some "Stop Leak" and it worked great for like 20 miles.

Things you will need:
  • You will need to buy a radiator, you can get a used one from your local junk yard for around $70. But i would suggest just buying either a brand new one, or a re-cored one. A new one goes for around $120. NOTE! When you get it make sure it's the right one, I made the mistake of buying the radiator for the 350ci motor, not the 305ci motor. But it's not that big of a deal because pretty much all chevy parts between 1973 and 1987 are interchangeable for all small block motors.
  • New Radiator hoses, they can get pricey, just get the cheap ones tho because the more expesive ones aren't any different, just a waste of money
  • More than likely get some hose clamps
  • Buy a new thermostat and gasket
  • Buy STRAIGHT coolant, not pre-mixed, straight will make 2 gallons of 50/50 for like 20 cents more
Starting out:
  • Drain what ever coolant is left by taking off the lower radiator hose
  • While it's draining, start taking off the fan shroud and radiator brackets
  • Take off the upper radiator hose and overflow hose
  • Disconnect the transmission lines and drain the fluid out of the radiator
  • Once everything is disconnetcted, pull out the radiator (it might take a little wiggle-jiggle to get it out) 
  • After the radiator is out, disconnect all the old hoses from the block
  • Now pull out the thermostat, there should only be like 2 bolts

This is basically what you're looking for











Installing the thermostat:
  • Clean off the thermostat housing where the gasket goes
  • Go out and buy a thermostat and gasket
  • Put a little RTV sealant to hold the gasket in place
  • Put the thermostat in the same way it came out or it won't work
  • Put the housing back on and tighten the bolts
Flushing:
  • You are going to want to flush your system to prevent any clogging in your block/motor components
  • First you take a garden hose and  put it in the upper radiator hose hole
  • Turn the hose on and start the enigine (this is gunna make a mess)
  • let it run for a minute or 2 with the heat on full blast
  • Shut it of
  • *CONGRADULATIONS* you just flushed your motor, you are going to want to do this every 20,000 miles or the coolant gunks up and it isn't pretty
Intallation:
  • Basically do everything in reverse
  • Put the new radiator in place
  • Put the brackets back on
  • Put the hoses on and clamp them into place
  • Re-connect the transmission lines
  • MAKE SURE everything is hooked back up before you put coolant in
Bleeding the system:
  • With the motor off poor 50/50 coolant mix in the radiator
  • Keep pouring until it doesn't fill anymore
  • Start the motor
  • Turn the heat on full blast
  • Wait for the coolant level to go down
  • Squeeze the upper and lower hoses to force out any air
  • Keep pouring coolant in until air bubbles stop completely
  • Check your temp guage periodically to see when it hits operating teperature (the needle is on the first line)
  • If it's at operating temperature and no air bubbles are comming out anymore then you are good
  • Fill up the coolent resevoir to factory specs
  • Then when you are driving around the next few days keep a check on your temp and coolant level to make sure everything is good
And this is how you put in a radiator, it's pretty much the same process on all American vehicles. And like i said, if you get the radiator for the wrong engine size on your 1987 and lower chevy, they all are interchangable so don't panic.

1 comment:

  1. Wow! Again, very informative. Your steps are all pretty clear and straightforward. I'd like to see you add more visuals, though. Pictures, video, etc. What about picture of you working on the truck? Before and after? The parts you're referencing? These might be good ways to add clarity to the procedure.

    Be sure to check spelling on these. CongraDulations is not a word...

    ReplyDelete